Custom steel / slate fabricated patio table

[nordic454]

So I have had an idea in my head to build a big bad ass table for our patio. Looking at them online they start around $1300. Being that I was a an offroad fabricator for many years, I thought fuck it, i'll build one. I got a smokin' deal on 12"x12' slate tile for the top. The frame is made up of 2"x2" .065 tubing, to try and keep the weight down. Painted it satin black, with the top being textured( truck bed coating) to match the chairs we already had for this table. So here it is.

[nordic454]

Almost finished product. After it stops raining, I am going to grout it with black grout to match the frame, and then finish it off with a thick cout of epoxy resin on the tile. That will give it a smooth as glass surface, and seal it from the elemets

[OnlyMoney]

Great looking table, your dog is taller than it!

[74 spectra20 v-drive]

Great looking table, I like the way yo laid out the legs, gives it a nice look!

[nordic454]

Great looking table, your dog is taller than it!

Thanks, when you have a 200lb Mastiff, he's taller than most tables!

[BLOWN HOWARD]

did you put a piece of ply wood down for the tile to sit on first

[OutCole'd]

Great job! That takes a special talent to make something like that, a talent I'm missing.

[RiverDave]

WOW!! That came out nice!!

I love the legs!

RD

[2FORCEFULL]

Almost finished product. After it stops raining, I am going to grout it with black grout to match the frame, and then finish it off with a thick cout of epoxy resin on the tile. That will give it a smooth as glass surface, and seal it from the elemets

how thick will the resin be???

[2FORCEFULL]

we sealed ours with stone sealer,

[RitcheyRch]

The table looks awesome. Looking forward to a picture of the finished project.

[nordic454]

I did install a piece of 4x8 subfloor plywood. 5/8''.
The resin epoxy will be aprox. 1/2'' thick. I was originally going to just grout/seal the slate, but because of the "natural cut' that I got, none of the pieces are exactly the same thickness. With the epoxy, it will be have a smooth as glass, and permenantly sealed and protected finish.
Thanks for the positive feedback. I will post finished product pics soon

[Some Kind Of Monster]

Sounds like a lot of epoxy resin. What kind and where do you get it?

[BigHeart]

That's one tough table! You'll be able to pass it on to your great, great, great, great, great, great grandchildren.

[nordic454]

U.S. Composits

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EPOXY Kleer Koat #30 Table & Bartop Epoxy
Step by Step Kleer Kote Application Guide






Overview:
This product is a 100% solid, two component, clear polymer coating that is mixed at a 1 to 1 ratio by volume. Each kit contains a bottle of resin and a bottle of hardener. The product cures to a clear, high build, glass like finish that resists scratching, yellowing and will not distort with age. Items coated with it will become permanently preserved and protected for your enjoyment throughout a lifetime. This product will not exhibit blushing or sweat out under high humidity conditions.
Primary use:
This product is commonly seen on bar tops and table tops in many bars and restaurants.
Application:
The product should be applied in two stages. The first stage is referred to as the seal coat. The seal coat is brushed on in a thin layer and is used to seal any pores in the surface and prevent air bubbles from forming in the following flood coats. This stage is followed by the flood coat, which will flow and self level, clean brushes or squeeges can be used to help spread the epoxy. Flood coats are applied in 1/8" layers at a time, as many as desired can be applied, however one to three coats is average for most table or bar coatings.
Recoating/Between Layers:
Recoating can usually be be done within 4 to 8 hours. If re-coated within this time period no sanding is necessary between layers.
If your previous layer has fully dried, light sanding with 220 or 320 grit sandpaper is recommended to achieve a good bonding surface. After sanding you should wipe down with a solvent such as denatured alcohol, acetone or lacquer thinner to remove any impurities from the surface. (do NOT use mineral spirits)
Imbedding Pictures:
Objects, such as pictures, maps etc. can be imbedded in this product during the pours. Most photo quality paper does not require any special preparation however sometimes thin paper objects must first be sealed with a white glue or similar product to prevent the kleer koat from fully penetrating the paper and causing it to become transparent.
Imbedding Solid Objects (wood, rocks, shells, etc.)
All porous materials should first have a seal coat of epoxy applied. This will prevent air bubbles from occurring in subsequent flood coats. Usually the objects can be set in place before sealing.
Working Conditions:
For best results the product should be used at temperatures from 70-80 degrees F. The room which you are working should be clean, dry, dust and insect free. Settling dust can often cause blemishes on the glassy surface.
Exterior Applications:
Please not that although this product will resist yellowing better than other epoxies it is NOT 100% UV resistant. Continuous outdoor UV exposure over months or years will cause the finish to lose its gloss and cause gradual changes in color.

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Coverage: See the coverage charts shown below to calculate the amount you will need for your area. Remember not to combine seal and flood coat coverage's. Flood coats are designed to go on approximately 1/8" thick, which is about three times thicker than that of a seal coat.
Example: A 6ft x 4ft bare wood table (24sq ft) would require 2 Quarts to complete ONE seal coat and about a gallon and a half to complete ONE flood coat for a total of Two Gallons.

Beginners Notes:
This material leaves professional results when applied correctly so take your time and make sure to beware of these of the common problems we have seen encountered by first time users.

1. Always make sure that your mixing container is clean and your measuring device is accurate, this product REQUIRES that you mix at a 1 to 1 ratio by weight or volume, any variances from this can cause the epoxy to stay soft and not fully cure.
2. This product requires a THOROUGH mixing, usually between 3-4 minutes of solid mixing without excessive whipping of the mixture(whipping will put lots of air bubbles into the epoxy). Amounts greater than one gallon at a time can require upto 6-7 minutes of mixing.
3. After the two components are poured together and stirring begins the mixture will turn a cloudy white color, this represents areas in which the epoxy has not fully combined. You must continue to mix until all signs of cloudiness and tiny white lines have completely disappeared (usually takes 3-4 minutes of thorough mixing).
4. Always scrape the sides of your mixing container and also the stick during those 3-4 minutes. If UNMIXED epoxy remains on the side of the container or the stick it will cause wet spots on your finished product if that UNMIXED material falls into your project......Followup: While pouring your epoxy onto the surface NEVER scrape the container to remove every last drop, because no matter how thorough you mix there will always be an unmixed drop on the side of the container that will leave a wet spot.

Recommendation of Materials Needed For Application
(Link is attached to the materials if we carry the product)

Safety Gloves - Epoxy can be very sticky


Graduated Mixing Cups - An accurate measurement is extremely important to achieve optimum curing.


CLEAN Stir Sticks - Any dirt will end up showing on your product. Mixing is very important, if you whip while mixing you will end up with air bubbles, long thorough stirs are required.


Applicators - Rubber squeeges are simple to use and leave no air bubbles. Foam brushes and nylon bristle brushes are preferred with epoxy, make sure there are no loose hairs.


Hair Drier, Heat Gun or Torch - These are used after the pour is completed and the epoxy is still liquid. A very smooth stroke across about 6-12 inches above the epoxy surface will burst remaining air bubbles.


Order Online or by Phone: 561-588-1001


#30 Kleer Kote Epoxy
Our kleer kote product can be used in any of the above mentioned applications
to achieve a super hard clear finish with great depth.

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Available in 2 Part Kits
Mixing Ratio By Volume: 1:1 Cat No. Total Kit Size
(Combined volume of both parts) Price Coverage for a Seal Coat Coverage for a flood coat
EPOX-KK064 2 Quarts $22.00 24 Sq. Ft. 8 Sq. Ft.
EPOX-KK128 1 Gallon $38.00 48 Sq Ft. 16 Sq. Ft.
EPOX-KK256 2 Gallons $64.00 96 Sq Ft. 32 Sq. Ft.
EPOX-KK512 4 Gallons $112.00 192 Sq Ft. 64 Sq. Ft.
EPOX-KK616 16 Gallons $412.00 768 Sq Ft. 256 Sq. Ft.

[BLOWN HOWARD]

Where is the finished pics of the table

[nordic454]

Moved it out back, grouted, and sealed it two weeks ago.Found out that in order to do the epoxy resin, the temp. has to be within 70 and 90 degrees. Since im in Vegas, that means by the end of feb. I should be ok to coat it.

what do you guys think? any interest in this kind of work. I've been a fabricator for going on 10 years now, and have recently started building custom steel furniture and accessories, like wall sconces, tables like this one, and Tiki style torches. Thinking of marketing and selling this kind of stuff. Ill post some pics of some of the other things I build.

[BLOWN HOWARD]

What is a ball park price for a table similar to the one you built

[rivermobster]

Moved it out back, grouted, and sealed it two weeks ago.Found out that in order to do the epoxy resin, the temp. has to be within 70 and 90 degrees. Since im in Vegas, that means by the end of feb. I should be ok to coat it.

what do you guys think? any interest in this kind of work. I've been a fabricator for going on 10 years now, and have recently started building custom steel furniture and accessories, like wall sconces, tables like this one, and Tiki style torches. Thinking of marketing and selling this kind of stuff. Ill post some pics of some of the other things I build.

I'm interested. How much ya thinkn?

I'm with RD, they way you did the legs looks bitchin. :thumbsup

[nordic454]

Ballpark pricing would be around $850. Many possibilities on table top material. Next I'm thinking a nice laminate wood with the epoxy to protect it from the elements. A table anywhere close to this starts around $1300

[rivermobster]

Ballpark pricing would be around $850. Many possibilities on table top material. Next I'm thinking a nice laminate wood with the epoxy to protect it from the elements. A table anywhere close to this starts around $1300

Nice. We ordered 2 slabs of granite to do my kitchen with. We should have a nice chunk left over that I want to make an outdoor table with.

Ill contact you when I know what ill have. :thumbsup

[nordic454]

you got it:cool:

[nordic454]

Ok so here are some update pics. Still not epoxied yet due to climate, but grouted and being used!:champagne:

[nordic454]

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[nordic454]

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