DC-88
Well-Known Member
- Joined
- Aug 27, 2012
- Messages
- 1,806
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After being unable to find an easy way to get one of these damn things turnkey I ordered a 12" round, had it set when the mini ex was there, and ordered material for an octagon....
Then after moving some shit I papered and snapped out my octagon in plan view ( from top down) and also in cross section( sliced from the side showing the pole width and "truss")
I cut the 3" truss members with a 12" mitre saw and did the long angles with a big foot ( larger skil saw) . I also scribed any ends with a skil saw where they would butt into anything round so the fit would be tighter
I attached the truss(rafter/ joist) together with 6" Simpson structural screws and tacked scraps to match the template and loaded em up on a trailer
Then it was time to lay out and install which was a pain because those 12" poles aren't perfectly round . My math for the first course of the horizontal backing got off a little because the center was oblong but since it was rustic I just faked it in and kept going
Next I put on some angle brackets at the bottom chords, scribed the peak with a sawzall, and finished up the horizontal pieces
At this point I tried to get some thatch ( which I'd done 10" spacing for) but it was a lot of $$ and seemed hard to get so I lined up some Mex palms. These we cut with a skil saw and I went ahead and screwed them on with torx screws because two different friends told me to net it like they do in cabo so I figured I'd do it thick and hope it lasts--
I'd guess we put like 450 pieces on and coming from someone who has done a lot of carpentry it was honestly sort of a pain in the ass. I had my HVAC guy cut me a little copper cap for the top
Then I netted it with basically a batting cage net which I know from experience will last a while
Since everything at the river blows away when you're out on the water I decided to make a prototype smaller one and set it down near the water so I got a 6" round and some tree stakes. This time I figured it'd better be a hexagon so the round will have room for all the "rafters"
Again the math for the length of the first outside course is easy but we'll see
Sealed the pole up with below grade waterproofer
Basically same deal only more ghetto using control joints in my driveway to hold the rounds and a scrap of Hardi trim to hold one in place. Cut 1x2 temp spacers and screwed on for transport and remove after install-
Regular skil saw w guard back works for these smaller rounds ( a non carpenter would want to clamp for safety and to keep square on plane w the plumb cut at the pole)
Hexagon outside lengths seem good and less margin for error compared to the bigger rounds
Got the pieces all cut and have left over palms so next time out I'll slam this thing together and post a finished pic if anybody cares to see it lol
Then after moving some shit I papered and snapped out my octagon in plan view ( from top down) and also in cross section( sliced from the side showing the pole width and "truss")
I cut the 3" truss members with a 12" mitre saw and did the long angles with a big foot ( larger skil saw) . I also scribed any ends with a skil saw where they would butt into anything round so the fit would be tighter
I attached the truss(rafter/ joist) together with 6" Simpson structural screws and tacked scraps to match the template and loaded em up on a trailer
Then it was time to lay out and install which was a pain because those 12" poles aren't perfectly round . My math for the first course of the horizontal backing got off a little because the center was oblong but since it was rustic I just faked it in and kept going
Next I put on some angle brackets at the bottom chords, scribed the peak with a sawzall, and finished up the horizontal pieces
At this point I tried to get some thatch ( which I'd done 10" spacing for) but it was a lot of $$ and seemed hard to get so I lined up some Mex palms. These we cut with a skil saw and I went ahead and screwed them on with torx screws because two different friends told me to net it like they do in cabo so I figured I'd do it thick and hope it lasts--
I'd guess we put like 450 pieces on and coming from someone who has done a lot of carpentry it was honestly sort of a pain in the ass. I had my HVAC guy cut me a little copper cap for the top
Then I netted it with basically a batting cage net which I know from experience will last a while
Since everything at the river blows away when you're out on the water I decided to make a prototype smaller one and set it down near the water so I got a 6" round and some tree stakes. This time I figured it'd better be a hexagon so the round will have room for all the "rafters"
Again the math for the length of the first outside course is easy but we'll see
Sealed the pole up with below grade waterproofer
Basically same deal only more ghetto using control joints in my driveway to hold the rounds and a scrap of Hardi trim to hold one in place. Cut 1x2 temp spacers and screwed on for transport and remove after install-
Regular skil saw w guard back works for these smaller rounds ( a non carpenter would want to clamp for safety and to keep square on plane w the plumb cut at the pole)
Hexagon outside lengths seem good and less margin for error compared to the bigger rounds
Got the pieces all cut and have left over palms so next time out I'll slam this thing together and post a finished pic if anybody cares to see it lol
